Since 2023, Art Mech studio, a company specializing in advanced composite technologies, has revolutionized its offer by introducing individual and permanent production of composite pipes using the filament winding method. This advanced wet winding technique has allowed the company to achieve a new level of flexibility and excellence in the production of composite components, especially tubes with complex shapes and unique properties.
The Filament Winding Process: Technological Excellence
The filament winding method is an advanced production process in which composite elements are wound on a core while maintaining a specific geometry. Thanks to this technology, Art Mech Studio can produce composite pipes with precise dimensions and unique strength patterns. The process involves winding fibers (carbon or glass) around a base mould, and the fibers are simultaneously soaked in resin in real time. This innovative approach allows for optimal strength and mechanical properties throughout the composite structure.
Advantages of the Filament Winding Method: Competitive Advantage
The filament winding process offers a number of benefits that translate into excellent quality and production efficiency:
Customization of Strength Properties: The ability to change the winding parameters, such as the angle of the filament winding modulus, allows different layers of strength to be obtained in the cross-section of the tube. This allows the composite to be adapted to specific applications and loads.
Repeatability and Linearity: Parametricity of the process and precise machine control ensure repeatability and production consistency, which is extremely important for product quality.
Work Efficiency: The method requires less operator intervention, which translates into higher process efficiency and lower risk of human errors.
Optimal Consumption of Materials: Thanks to the precise impregnation of fibers with resin, it is possible to achieve optimal consumption of expensive materials, which leads to a reduction in production costs.
Scalable and Multifunctional: The ability to adapt machines to wind multiple tubes simultaneously allows for increased production, and process flexibility opens the door to a variety of applications.
Partnership for Innovation: Cooperation with Clients
Art Mech Studio not only provides comprehensive solutions in the field of filament winding technology, but also establishes partnerships with startup companies, designers and design offices to jointly create innovative products on the market. The company is open to various projects and challenges that will allow the development of composite technologies into new areas.
Full Range of Services: From Concept to Production
Art Mech Studio's offer includes a full range of services, from proprietary technology and software generating machine codes, to the delivery of proven composite materials and production support. This comprehensive approach guarantees customers not only excellent quality, but also support at every stage of the project.
Summary: Future Technology Available Today
Art Mech Studio has redefined the production of composite pipes thanks to the innovative method of filament winding. Thanks to its flexibility, precision and adaptability to different needs, this technology becomes a key tool for designers and engineers striving to create superior composite products. The cooperation of Art Mech Studio with various industry entities opens up new perspectives for the future of composite solutions.
BASIC TECHNICAL PARAMETERS:
Shape / section: circle, square, polygon
Diameters: from 6 [mm] to 1000 [mm]
Maximum length: up to 2200 [mm]
Materials / roving: carbon, glass, cevlar
Accuracy of the cross-section: about 0.1-0.2 [mm]
Minimum wall thickness: 0.8 [mm]
Finish: raw or clear varnish
Porosity and roving voids: up to 7%
Possibility of composite hardening: Yes, selected cross-sections and sizes.
